Some difficulties connecting the transmission (pic. inside)
Posted: Tue Aug 11, 2020 1:11 pm
I first made sure that all clutch parts, plates etc. are centered.
Then I attached the tranny like this: I put it on the tips of the studs, then with long nose pliers I pulled the push rod inwards into place, to sit inside the square hole that is in the plates center. Then while in gear and playing with the rear drive coupling flange, I pushed it into place making sure the engagement of the toothed shaft towards the engine.
All went well except that there is a gap on the bottom of the tranny. The upper side fits good to the engine, the bottom part won't get any closer. I told my boy who helped me out here, that if this was our BSA (standing patiently beside us) I would use a big hammer, but here at German engineering there is definitely something wrong, so I stopped immediately (and the nuts on these pictures are not tightened down, of course).
I will appreciate your ideas of where to search for the problem.
BTW, it's our 3rd attempt with this result.
Then I attached the tranny like this: I put it on the tips of the studs, then with long nose pliers I pulled the push rod inwards into place, to sit inside the square hole that is in the plates center. Then while in gear and playing with the rear drive coupling flange, I pushed it into place making sure the engagement of the toothed shaft towards the engine.
All went well except that there is a gap on the bottom of the tranny. The upper side fits good to the engine, the bottom part won't get any closer. I told my boy who helped me out here, that if this was our BSA (standing patiently beside us) I would use a big hammer, but here at German engineering there is definitely something wrong, so I stopped immediately (and the nuts on these pictures are not tightened down, of course).
I will appreciate your ideas of where to search for the problem.
BTW, it's our 3rd attempt with this result.